VW Golf R Revo stage two build

VW Golf R in our workshop for a Revo stage 2 build . The required hard ware for stage 2 is a full Turbo back exhaust in this case we used a quality Milltek system . To fit this requires removal of the prop shaft and the engine bed to allow enough room to get the front pipe out .

Old and new exhaust..
Old and new exhaust

old exhaust engine bed and prop shaft removed..
old exhaust engine bed and prop shaft removed

New Milltek cast down pipe..
New Milltek cast down pipe

A larger front mount inter cooler is the next item required Airtec was the chosen replacement . The front mount requires removal of the front bumper and crash bar . The inter cooler is situated between the radiator and the A\C condenser quite a bit of dismantling .

Original inter cooler removed..
Original inter cooler removed

Front bumper and plastic surrounds..
Front bumper and plastic surrounds

Original inter cooler in place..
Original inter cooler in place
 

Airtec inter cooler fitted..
Airtec inter cooler fitted

Revo induction open kit was the preferred choice for the high flow inlet although other options are also available.

The final stage after reassembly is installing the Revo stage 2 engine software and a stage 2 DSG software upgrade .

Rolling road testing and set up produced a healthy 399 BHP..
Rolling road testing and set up produced a healthy 399 BHP

Milltek exhaust installed..
Milltek exhaust installed

Rolling Road testing and setup..
Rolling Road testing and setup

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