VW Golf R in our workshop for a Revo stage 2 build . The required hard ware for stage 2 is a full Turbo back exhaust in this case we used a quality Milltek system . To fit this requires removal of the prop shaft and the engine bed to allow enough room to get the front pipe out .

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Old and new exhaust                                                       old exhaust engine bed and prop shaft removed

 

IMG_8893

New Milltek cast down pipe

A larger front mount inter cooler is the next item required Airtec was the chosen replacement . The front mount requires removal of the front bumper and crash bar . The inter cooler is situated between the radiator and the A\C condenser quite a bit of dismantling .

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Original inter cooler removed                                         Front bumper and plastic surrounds

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Original inter cooler in place                                               Airtec inter cooler fitted

 

Revo induction open kit was the preferred choice for the high flow inlet although other options are also available.

 

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The final stage after reassembly is installing the Revo stage 2 engine software and a stage 2 DSG software upgrade .

Rolling road testing and set up produced a healthy 399 BHP .

 

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Milltek exhaust installed                                     Rolling Road testing and setup